Form Fill & Seal Machine

Form Fill & Seal (FFS)

High-speed automatic filling and sealing for form-fill-seal packaging. Perfect for dairy, sauces, and prepared foods.

Throughput: 100-300 units/min
ROI Timeline: 8-14 months

Models FFS 100 · FFS 200 · FFS 300

Models & technical specifications
Dimensions by model
FFS 1002350 mm (W) × 1260 mm (D) × 2200 mm (H)
FFS 2002800 mm (W) × 1260 mm (D) × 2200 mm (H)
FFS 3002800 mm (W) × 1500 mm (D) × 2200 mm (H)
Control system
Control panelColour touch screen panel
Control elementsAllen Bradley
Film specifications
Upper filmFlexible film, paper, folio — thickness up to 120 microns
Lower filmRigid film, flexible film, folio — thickness up to 1000 microns
Forming, cutting & packaging
Type of formingCompressed air only, unheated plugs
Type of cuttingShaped cutting by mould knife
Packaging typesSealing only; sealing and gas (modified atmosphere)
Retail packagingStandard circular peg hole (“O” punch); wide Euro-slot display hole (“D” punch)

Specifications as published on hefestus-tech.com.

Ideal for: Dairy products, yogurt, sauces, condiments, pudding

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XTS Tray Sealer Machine

Tray Sealers

Precision tray sealing system optimized for ready-to-eat meals, bakery items, and frozen foods.

Throughput: 40-180 trays/min
Labor Reduction: 40-80%
ROI Timeline: 8-14 months

Models XTS12 · XTS15 · XVS-6

Models & technical specifications
XTS12
Dimensions2800 × 1050 × 1900 mm
Weight510 kg
Structure304 stainless steel
Tray sizes133 × 224 × 60 mm · 177 × 260 × 60 mm · 300 × 250 × 60 mm
Power380V / 50Hz, 3 phase + neutral + ground, 1.6 kW
Working pressure0.6–0.8 MPa
XTS15
Dimensions2870 × 980 × 1815 mm
Weight650 kg
Structure304 stainless steel
Tray size160 × 280 × 60 mm; custom tray options available
XVS-6 — vacuum skin packaging
Dimensions4150 × 1110 × 1520 mm
Weight1100 kg
Packaging methodVacuum skin packaging (VSP), integrated vacuum chamber
FormatFlat cardboard skin packaging; custom board options available

Specifications as published on hefestus-tech.com.

Ideal for: Frozen meals, bakery, deli, fresh prepared foods

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Rotary Cup Filling and Sealing Machine

Cup Fill & Seal

Rotary cup filling and sealing system with adjustable fill volumes. Built for dairy, desserts, and specialty beverages.

Throughput: 24-96 cups/min
ROI Timeline: 8-14 months

Models RotoCup

Models & technical specifications
RotoCup — ROTO Fill & Seal System
DimensionsL 1550 mm × W 1500 mm × H 1800–2000 mm
Weight650 kg (net, average)
Speed24–96 cups per minute
Max. cup dimensionsSingle cup 146 mm; double 120 mm each; quadruple 120 mm each
Max. film roll diameter270 mm
Power (Europe)1 phase, 220V, 25A, 2000W
Power (USA)2 phase, 220V, 25A, 2000W

Specifications as published on hefestus-tech.com.

Ideal for: Yogurt, pudding, ice cream, coffee creamer

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Why Hefestus?

✓ Proven Reliability

500+ systems deployed with 99% uptime average. Trusted by manufacturers worldwide.

✓ Fast ROI

Most manufacturers achieve payback in 8-14 months. Labor reduction of 40-80%.

✓ Full Compliance

FDA, USDA, ISO 9001, and CE certified. Built for food manufacturing standards.

✓ Expert Support

Technical support and training from a dedicated team.

✓ Scalable

Start small, grow big. Systems that adapt as your business scales.

✓ Industry Leading

Specialists in food packaging automation, with systems deployed worldwide.

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Get a personalized ROI analysis and see how our systems can transform your operation.

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